Manufacturing Migration Study

Global Manufacturer

Company Profile

A global leader in integrated mail and document management systems, services, and solutions, with annual revenues of $5.2 Billion.

Key Highlights at a Glance

15 % reduction
in overall landed cost for outsourced goods

Realized substantial cost efficiencies

Mitigated risks by relocating production to alternative manufacturing sites

Designed and executed bold, structured implementation strategies

Obstacle

Facing escalating expenses, the client sought to establish an offshore manufacturing and sourcing initiative. They selected KGM to assist in reducing costs and entering new markets.

Assessment

The client required direct assistance during the relocation of products to a new manufacturing site while ensuring a seamless transition to their newly appointed outsourcing partner. We opted to utilize our Supply Chain Outsourcing Analysis alongside our Procurement, Manufacturing, and Logistics frameworks to strategize and execute the program.

Methodology

KGM collected comprehensive supply chain data related to the targeted products and manufacturing processes for outsourcing. The team provided recommendations for a forward-looking strategy to outsource manufacturing in Asia, identifying potential outsourcing partners and evaluating them based on required capabilities and cost considerations. We negotiated with top candidates, finalized the selection, and developed detailed plans to support a robust implementation strategy.

Outcomes

In addition to substantial savings, our client successfully diversified risk by relocating production to multiple manufacturing locations. We facilitated the selection of a highly qualified outsourcing partner, achieving a 22% reduction in total landed cost for outsourced items. Furthermore, we designed and implemented rigorous plans outlining detailed activities, timelines, and resource allocation.

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